Introduction
We at Prabhat, take immense pleasure in introducing ourselves as a Professionally managed, Leading Manufacturers and Exporters of LT Electrical Panels, Bus ducts, Rising Mains and related items, having established full fledged manufacturing facility with most modern Machinery located at industrial set up in TTC MIDC Electronic Zone, Mahape - Navi Mumbai.
We have highly qualified engineers & professionals in each & every department such as marketing, estimation, designing, fabrication, assembly, quality control to provide qualitative Electrical panels of all types as per the customer requirement and consultants specification. This highly motivated & dedicated team of people makes it possible to build customer confidence by providing a wide range of quality products and services through team work.
At Prabhat, we deliver panels within stipulated period of time to large and complex projects with high efficiency. All products are custom-designed, modular, and value-engineered, combining utility, quality, and economy. Panels are manufactured using panel-grade CRCA steel, argon welding, and 7-tank surface pre-treatment followed by powder coating.
Manufacturing Profile
LT Panels & Power Distribution Systems Configuration & Profile Layouts
Overview
Established in 1995, our manufacturing division operates from a modern facility at MIDC Electronic Zone, Mahape – Navi Mumbai. Over the years, we have evolved into a leading manufacturer and exporter of LT Electrical Panels, Bus Ducts, Rising Mains, PCC, MCC, and Control Panels, serving diverse industrial and infrastructure sectors.
Supported by a dedicated engineering team, we ensure reliable, safe, and standards-compliant power distribution solutions for diverse applications worldwide.
Infrastructure & Facility
Our unit spans over 6,000 sq. ft. in a multi-storeyed industrial structure equipped with advanced fabrication systems including CNC press brake and CNC shearing machines. The facility supports modular manufacturing, precision fabrication, and high-volume production with consistent quality standards.
Design & Engineering
All designs integrate utility, durability, and economy, based on decades of execution feedback. We heavily emphasize security benchmarks alongside maintenance access engineering paths.
- Custom-built modular panel design based on detailed site assessment.
- Design considering ambient temperature, dust, moisture, and indoor/outdoor applications.
- Busbar sizing and structural design based on system fault levels (kA).
- Emphasis on ease of maintenance, safety, and value engineering.
Fabrication & Surface Treatment
- Fabrication using branded panel-grade CRCA sheets (1.6 mm, 2 mm, 3 mm).
- CNC-based shearing and bending operations.
- Argon welding for structural integrity.
- 7-tank pre-treatment process prior to powder coating.
- Standard RAL 7032 (Siemens Grey) or customized shades.
Assembly & Busbar System
- Electrolytic grade aluminium or copper busbars.
- FRP supports and phase identification as per IS 375.
- Independent cable alleys and busbar chambers with FRP shrouding.
- ISMC base frames for structural rigidity.
- Proper labelling, concealed hinges, and safety-focused internal layout.
Quality Control, Sourcing & Certification
Our dedicated engineering team monitors quality from fabrication to dispatch. We execute strict validation steps across every production cycle milestone.
Routine Tests Include:
- HV Testing at 2.5 KV for 60 seconds.
- Insulation Resistance Testing using 1000V Megger.
- Primary Injection Testing.
- Operational testing with 3-phase supply.
- Resistive load testing (Single & 3 Phase).
Type Testing: PCC & MCC panels type-tested at CPRI, Bhopal for 50kA rms short-circuit withstand and heat-run tests. Bus ducts and feeder pillars tested for IP55 outdoor protection.
Third Party Inspection: Third-party inspection and certification are arranged upon client request to ensure transparency and compliance.
Quality Certification & Standards
- ISO 9001:2008 Certification.
- Compliance with applicable IEC / IS standards.
To ensure total reliability in the field, we integrate premium premium switchgear components sourced exclusively from leading global industry brands:
Our Commitment
We are committed to delivering safe, reliable, and standards-compliant power distribution systems through disciplined engineering, stringent quality control, and continuous improvement.
