Manufacturing Division

A full-fledged panel manufacturing facility at TTC MIDC Electronic Zone, Mahape — building the hardware behind the projects since 1995.

We at Prabhat take immense pleasure in introducing ourselves as professionally managed, leading Manufacturers and Exporters of LT Electrical Panels, Bus Ducts, Rising Mains and related items — with a full-fledged manufacturing facility equipped with the most modern machinery at TTC MIDC Electronic Zone, Mahape, Navi Mumbai.

Highly qualified engineers across marketing, estimation, design, fabrication, assembly and quality control deliver qualitative electrical panels of all types, per customer requirements and consultant specifications. All products are custom-designed, modular, and value-engineered — combining utility, quality and economy.

Overview

Established in 1995, our manufacturing division operates from a modern facility at MIDC Electronic Zone, Mahape – Navi Mumbai. Over the years, we have evolved into a leading manufacturer and exporter of LT Electrical Panels, Bus Ducts, Rising Mains, PCC, MCC, and Control Panels, serving diverse industrial and infrastructure sectors.

Supported by a dedicated engineering team, we ensure reliable, safe, and standards-compliant power distribution solutions for diverse applications worldwide.

Overview

Infrastructure & Facility

Our unit spans over 6,000 sq. ft. in a multi-storeyed industrial structure equipped with advanced fabrication systems including CNC press brake and CNC shearing machines. The facility supports modular manufacturing, precision fabrication, and high-volume production with consistent quality standards.

Infrastructure & Facility

Design & Engineering

All designs integrate utility, durability, and economy, based on decades of execution feedback.

  • Custom-built modular panel design based on detailed site assessment.
  • Design considering ambient temperature, dust, moisture, and indoor/outdoor applications.
  • Busbar sizing and structural design based on system fault levels (kA).
  • Emphasis on ease of maintenance, safety, and value engineering.
Design & Engineering

Fabrication & Surface Treatment

  • Fabrication using branded panel-grade CRCA sheets (1.6 mm, 2 mm, 3 mm).
  • CNC-based shearing and bending operations.
  • Argon welding for structural integrity.
  • 7-tank pre-treatment process prior to powder coating.
  • Standard RAL 7032 (Siemens Grey) or customized shades.
Fabrication & Surface Treatment

Assembly & Busbar System

  • Electrolytic grade aluminium or copper busbars.
  • FRP supports and phase identification as per IS 375.
  • Independent cable alleys and busbar chambers with FRP shrouding.
  • ISMC base frames for structural rigidity.
  • Proper labelling, concealed hinges, and safety-focused internal layout.
Assembly & Busbar System

Quality Control & Certification

Our dedicated engineering team monitors quality from fabrication to dispatch.

  • HV Testing at 2.5 KV for 60 seconds.
  • Insulation Resistance Testing using 1000V Megger.
  • Primary Injection Testing and 3-phase operational testing.
  • PCC & MCC panels type-tested at CPRI, Bhopal — 70 kArms short-circuit withstand.
  • Bus ducts and feeder pillars tested for IP55 outdoor protection.
  • ISO 9001 certified; compliant with applicable IEC / IS standards.
Schneider ElectricSiemensABBL&TLegrand
Quality Control & Certification